High manganese and alloy steel castings, poured and finished at our own works at GIDC Savli. Single pieces up to 10 tonnes, supplied to mining, cement, railway and power operators in 18 countries.
We cast wear parts that go into equipment where a failure costs more than the part does.
Raw material is cleared before it reaches the furnace. Chemistry and hardness are checked while the job runs. Nothing is despatched until the final pack is complete.
We cast wear parts that go into equipment where a failure costs more than the part does. Crusher jaws, mantles, mill liners, rail crossings, bucket teeth.
Melting, moulding, heat treatment, fettling and machining all happen at Savli, on plots 26 to 28. Nothing is sub-contracted, so the heat number on the casting traces back to a furnace we ran and a chart we recorded.
The technical team behind it carries more than 150 years of combined foundry experience. Capacity has roughly doubled since 2019.
Everything is made to a customer drawing. Grade, hardness range and machining allowance are set against your specification, not a catalogue.
Jaw and cheek plates, cone mantles and concaves, blow bars, hammers, impact bars, grizzly bars.
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Ball and rod mill liners, diaphragm and grate plates, lifter bars, cooler grates, chute liners.
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Crossings and frogs, check rail assemblies, bogie components, coupler and draft gear castings.
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Bucket teeth and adapters, dipper and dredge teeth, lip shrouds, side cutters, ripper points.
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Furnace trays, grids, skid rails, radiant tubes, quench baskets and sinter plant components.
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Pump and valve bodies, gear and sprocket blanks, coupling halves, housings and heavy brackets.
See the rangeCharge is melted on a three-furnace deck, poured into two-part no-bake moulds, shaken out, dressed, solution annealed and quenched, then machined and inspected. Material never leaves the site between those steps.
Everything ships from a single site 30 km north-east of Vadodara. From there it reaches crushing circuits, cement lines and rail networks across four continents.
Raw material is cleared before it reaches the furnace. Chemistry and hardness are checked while the job runs. Nothing is despatched until the final pack is complete: heat-wise analysis, mechanical results, the heat treatment chart, NDT reports where specified and a dimensional layout.
Quality management
Zero Defect Zero Effect
DGFT, India
Environment
Select a seal for scope, issuing body and validity. Four further approvals are listed on the quality page.
Structured training, documented career ladders and an apprenticeship route that produces shift in-charges. Seven roles open now.
Life at BHAL and open roles
Skilling, school infrastructure, health camps and water recharge across the villages around Savli. Run by our own team.
What the Foundation does
Carbide networks, a late quench and heavy sections. What to look for on the micrograph before you blame the ore.
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Soak time, ramp rate and the 45-second window. Three patterns that should prompt a question to your supplier.
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We will show the 10 MT single-piece capability and the finish-machining cell. Book a slot in advance.
DetailsGive us the part, the grade and the annual volume. You get feasibility, a grade recommendation where you need one, a price and a lead time you can plan around.
